Archive for March, 2010

Author: kevinjackson

All the balusters have been re installed. The mitred returns complete the new steps, and the new scotia moldings provide a crisp accent. The steps have been protected with paper and plywood for the remainder of the construction process. As the project winds down, the wood will be stained to a consistent hue and the risers and skirts will be painted. Another 19th century stair has been revived, and it stands both as a testament to the care practiced by its’ original makers and the quality of the materials available to them!IMG_0538

The finished balcony

Author: kevinjackson

The balcony awaits staining and finishing. IMG_0539

Author: kevinjackson

IMG_0534The new newel and rail restore the stair to its’ original configuration and appearence c.1868

The New Parts Are Installed

Author: kevinjackson

The new steps are fit, cut to final size, bullnosed, and then installed. The steps are sealed top and bottom and then bedded in adhesive to prevent squeaks.IMG_0521

The matching newel and 24 balusters are made back at the shop and prepared for installation.IMG_0528

Installing new risers and skirts

Author: kevinjackson

We install new poplar risers with a dado along the bottom edge to receive the tongue on the new tread. The new skirts are also tongued into the risers. The tongues and dados allow the wood to move seasonally without exposing gaps. They also help the structure function as a single piece.IMG_0520

Tread returns and existing walnut balusters are removed and sent to the paint stripper. The well stringer turns out to be Chestnut! We clean it and repair it. The clients choose Ipé for the new tread material. The old treads are removed and saved as patterns for the new glue-ups.IMG_0504

Author: kevinjackson

Existing stair framing is doubled up and reattached to the brick party wall with masonry anchorsIMG_0501

Author: kevinjackson

Steel brackets are fabricated and installed to reconnect the stairframing to the third floor framing.IMG_0498

Author: kevinjackson

A strap and a come along pull the existing top newel back up to where it belongs.IMG_0497